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Metal Cutting Fiber Laser
FiberCELL - Metal Cutting Laser System
The FiberCELL is a compact sheet metal fabricating fiber laser system, capable of cutting a variety of metals such as stainless steel, mild steel, aluminum, brass and copper. A Class 2 safety enclosure allows the system to be placed in high traffic areas such as busy factory floors and university classrooms. Special polycarbonate windows are installed to ensure harmful laser wavelengths are filtered and cannot leave the enclosure.
The FiberCELL 50″ x 50″ laser system’s new pull-out table and integrated parts collection drawer are designed for enhanced efficiency and streamlined workflow in your workspace.
Materials
Cut | Mark | |
---|---|---|
Mild Steel | ||
Stainless Steel | ||
Aluminum | ||
Anodized Aluminum | ||
Brass | ||
Copper | ||
Specifications
Imperial
Metric
Laser Classification: Class 2 Ytterbium Fiber Laser
Laser Wattage: 1kW, 2kW and 3kW
*Positioning Accuracy: +/- 0.001″
Repeatability: +/- 0.0005″
Work Area: 50″ x 50″ and 52″ x 100″
Footprint (W x L x H): 74″ x 85″ x 77″ – 74″ x 139″ x 87″
**Part Clearance: 2.125″
Electrical: 230v/1ph, 230v/3ph, 415v/3ph CE, 480V/3ph
*Mapped Table under controlled conditions
**Custom gantry heights by request.
Laser Classification: Class 2 Ytterbium Fiber Laser
Laser Wattage: 1kW, 2kW and 3kW
*Positioning Accuracy: +/- 0.0254mm
Repeatability: +/- 0.0127mm
Work Area: 1270mm x 1270mm, 1320mm x 2540mm
Footprint (W x L x H): 1880mm x 2159mm x 1956mm – 1880mm x 3531mm x 2210mm
**Part Clearance: 53.975 mm
Electrical: 230v/1ph, 230v/3ph, 415v/3ph CE, 480v/3ph
*Mapped Table under controlled conditions
**Custom gantry heights by request.
Standard Features
Quality Fiber Laser
Robust, high quality fiber laser sources setup for optimum efficiency, flexibility and reliability in industrial metal cutting environments.
Closed-Loop Chiller
A dual-channel chilling unit properly cools the laser source and cutting head, ensuring a long laser lifetime and consistent cutting results.
Vacuum & Fume Exhaust
A blower package will remove fumes and small debris created during laser processing. An integrated downdraft table holds material flat on the table.
Computer Package
A high-performance computer and monitor is included with each system. An adjustable monitor arm is installed at the front corner of the machine.
Software Package
KCAM Laser Software and CorelDRAW Graphics Suite are linked together allowing over 100 file types to be used, including .DXF, .PDF and G-CODE.
LaserMech FiberMini®
A compact, lightweight and user-friendly beam delivery system. An optic drawer allows for easy replacement of the protective F-Lens.
Safety Features
A Class 2 enclosure with interlocked access points ensure a safe working environment. Multiple emergency stop buttons are installed on the machinery.
Training Program
A 2 day training course at Kern's factory is included with each system. Kern's knowledgeable staff will cover safety, maintenance, operation and applications.
What Our Clients Say
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Case Study - Laser Etch Technologies, Buffalo, MN
Owner Tim Pawelk of “Laser Etch Technologies” roots run deep with Kern Laser Systems. A customer since 1999, Laser Etch currently uses four Kern lasers that have been instrumental in achieving worldwide attention. Such projects included teaming up with renowned Tibetan artist Rinchen Dorgee. Dorgee was instrumental in the creation of the throne the Dalai Lama used during his visit to Minneapolis/St. Paul in May of 2001. The throne was also recently used for His Holiness when he visited Minneapolis this year to celebrate the Tibetan New Year.
Around Minnesota, Tim has also done amazing work. Most notably, his wood etching and engraving can be seen in the Legends Club area located at Target Field, the home of the Minnesota Twins.
Baseball fans would recognize Pawelk’s grand slam work located at Target Field, home of the Minnesota Twins. This creative wonder that includes both etching and engraving can be seen in the Legends Club and press box areas of the stadium.
Pawelk allows that the Kern Laser Systems has provided him with the needed tools to think outside the box and grow his business through the wide range of capabilities found in a Kern laser.
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He has been able to do a variety of projects with his Kern Lasers that he’s sure he wouldn’t be able to do with the use of some of the competitors’ laser systems. Some of his projects have drawn attention not only in the United States, but also worldwide. In 2001, Tim Pawlek and Laser Etch teamed up with renowned Tibetan artist Rinchen Dorgee. Rinchen was the main artist involved with the creating of the Dalai Lama’s throne his visit to the Twin Cities in May of 2001. The throne was recently used for his holiness when he visited Minneapolis this year to celebrate the Tibetan New Year. (Insert pictures of the throne)
To hear more about Laser Etch’s projects, as well as their experience with Kern Laser Systems, click on our video link for Laser Etch’s exclusive customer testimonial.
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Optional Packages
K-Vision Camera
Pipe Rotary Attachment
Fume Extractor
K-Vision Camera
The K-Vision Camera package is a fully integrated hardware and software solution allowing fast and accurate cutting of printed materials.
This process starts with a nozzle mounted camera which automatically measures the dimensions between registration marks on printed materials. The system then uses these measurements and the registration marks of the original cutting file to compensate for distortion and rotation. The slight adjustments that k-vision makes to the cutting file results in a perfectly matched cutout in the material being processed. The entire camera system can be easily removed and stored in a protective box when not in use.
To learn more about the K-Vision Camera package please watch this video and visit our K-Vision Camera page.
Pipe Rotary Package
A Pipe Rotary attachment can be added to Kern’s laser systems for processing of pipes, rods and other cylindrical items. The rotary device is driven by a high-resolution servo motor, resulting in smooth and accurate cutting performance.
Two rotary styles are available; the Chuck Rotary and Wheel Rotary. Kern’s laser systems can be equipped with one or both style rotaries.
To learn more about the Pipe Rotary package, please watch this video and visit our Pipe Rotary page.
Fume Extraction
A Fume Extractor can be connected to Kern’s laser systems to remove fumes and small debris creating during laser processing. Instead of ducting the fumes to the outside, the fume extractor cleans the fumes with a series of filters and recycles the air back into the room.
An inline Spark Arrestor can be added for applications which involve metal cutting. The spark arrestor is designed to dramatically reduce the amount of sparks that enter the fume extraction duct.
To learn more about Fume Extraction packages, please review our “Let’s Talk Fumes” section on our Laser Safety page and our Laser Processing Fume Removal blog.
additional features
UL Electrical Panel
A UL certified electrical panel is placed on each laser system which turns on and shuts down components of the laser system. CUL and CE approved machines are available by request.
LED Interior Lights
Ultra-bright LED Lights span the top of the enclosures interior, resulting in a well-lit processing work area. These lights make it easy to see the status of the current job being processed.
Slat Cutting Table
A slat cutting table is installed in the bed of the FiberCELL laser system. Kern helps to reduce your maintenance costs by providing a CAD file for cutting replacement copper slats.
Convenient Access
The FC50 features sliding doors at the front of the laser system. A manual pull out table and parts collection drawer streamline the part handling workflow.
Programmable Air Assist
Oxygen, nitrogen and clean dry air supplies can be connected to the FiberCELL and utilized simultaneously. This feature greatly reduces down-time when switching between metal types.
Solid Steel Chassis
The FiberCELL is built around a precision-machined, heavy-duty steel weldment as the machine base. The one-piece weldment allows for the machine to arrive fully assembled, greatly reducing installation time.
FIBER LASER ADVANTAGES
The beam quality of fiber lasers is typically superior to other laser types. This high-quality beam allows for extremely precise and detailed work, making them ideal for applications requiring intricate designs, such as in the electronics, medical, and jewelry industries.
Due to their high electrical-to-optical efficiency, fiber lasers consume less power, which not only reduces energy costs but also minimizes their environmental impact.
High Precision and Quality of Cut
Fiber lasers are known for their extreme accuracy and precision in cutting. They can produce very fine, clean cuts with minimal kerf width, which is especially beneficial for intricate designs or when working with very thin materials. This precision leads to a high-quality finish, reducing the need for secondary finishing processes.
High Speed and Efficiency
Fiber lasers are capable of cutting at very high speeds, significantly faster than traditional cutting methods like mechanical cutting or CO2 lasers. This increased speed translates to higher productivity and efficiency in manufacturing processes, enabling faster turnaround times for projects.
Versatility
Fiber lasers are highly versatile and can cut a wide range of materials, including metals such as steel, aluminum, copper, and brass. They are also effective with various material thicknesses. This versatility makes them suitable for a variety of industries and applications, from automotive to aerospace.
Low Maintenance and Operational Cost
Compared to other types of laser systems, such as CO2 lasers, fiber lasers have relatively low maintenance requirements and operational costs. They have fewer moving parts and do not require gases to operate, which reduces the need for regular maintenance and the associated costs. Additionally, their energy efficiency results in lower energy consumption, further reducing operational costs.
Enhanced Safety
The FiberCELL is an enclosed Class 2 laser system, featuring a complete sheet metal enclosure further reducing potential risks.
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Leasing & Tax Incentives
Kern has teamed up with Geneva Capital to bring you great new finance options. Financing makes it easy to get the equipment you need, while experiencing the benefits and tax savings of leasing.
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