FiberCELL

METAL CUTTING WITH SAFETY AND PERFORMANCE

FIBER LASER METAL CUTTER

The FiberCELL is a compact sheet metal fabricating fiber laser system, capable of cutting a variety of metals such as stainless steel, mild steel, aluminum, brass and copper. A Class 2 safety enclosure allows the system to be placed in high traffic areas such as busy factory floors and university classrooms. Special polycarbonate windows are installed to ensure harmful laser wavelengths are filtered and cannot leave the enclosure.

The FiberCELL uses Kern’s next generation HyperDual motion system, allowing users to take full advantage of the system’s powerful laser source.

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Materials

	Cut	Mark
Mild Steel
Stainless Steel
Aluminum
Anodized Aluminum
Brass
Copper

Specifications

Laser Classification: Class 2 Ytterbium Fiber Laser

Laser Wattage: 1kW, 2kW and 3kW

*Positioning Accuracy: +/- 0.002″/ft

Repeatability: +/- 0.0005″/ft

Work Area*: 52″ x 50″

Footprint (W x L x H): 74″ x 85″ x 75″

**Part Clearance: 2.125″

Electrical: 230v/1ph, 230v/3ph, 415v/3ph CE

*Mapped Table under controlled conditions

**Custom gantry heights by request.

Laser Classification: Class 2 Ytterbium Fiber Laser

Laser Wattage: 0.5kW – 3kW

*Positioning Accuracy: +/- 0.167mm/m

Repeatability: +/- 0.0417mm/m

Work Area*: 1320mm x 1270mm

Footprint (W x L x H): 1880mm x 2159mm x 1905mm

**Part Clearance: 53.975 mm

Electrical: 230v/1ph, 230v/3ph, 415v/3ph CE

*Mapped Table under controlled conditions

**Custom gantry heights by request.

FiberCELL Metal Cutting Machine

The FiberCELL is a compact sheet metal fabricating fiber laser system, capable of cutting a variety of metals such as stainless steel, mild steel, aluminum, brass and copper.

Standard Features

Quality Fiber Laser

Robust, high quality fiber laser sources setup for optimum efficiency, flexibility and reliability in industrial metal cutting environments.

Closed-Loop Chiller

A dual-channel chilling unit properly cools the laser source and cutting head, ensuring a long laser lifetime and consistent cutting results.

Vacuum & Fume Exhaust

A blower package will remove fumes and small debris created during laser processing. An integrated downdraft table holds material flat on the table.

Computer Package

A high-performance computer and monitor is included with each system. An adjustable monitor arm is installed at the front corner of the machine.

Software Package

KCAM Laser Software and CorelDRAW Graphics Suite are linked together allowing over 100 file types to be used, including .DXF, .PDF and G-CODE.

LaserMech FiberMini®

A compact, lightweight and user-friendly beam delivery system. An optic drawer allows for easy replacement of the protective F-Lens.

Safety Features

A Class 2 enclosure with interlocked access points ensure a safe working environment. Multiple emergency stop buttons are installed on the machinery.

Training Program

A 2 day training course at Kern's factory is included with each system. Kern's knowledgeable staff will cover safety, maintenance, operation and applications.

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Click, drag, and zoom for a 360 view of the FiberCELL.

Optional Packages

K-Vision Camera

The K-Vision Camera package is a fully integrated hardware and software solution allowing fast and accurate cutting of printed materials.

This process starts with a nozzle mounted camera which automatically measures the dimensions between registration marks on printed materials. The system then uses these measurements and the registration marks of the original cutting file to compensate for distortion and rotation. The slight adjustments that k-vision makes to the cutting file results in a perfectly matched cutout in the material being processed. The entire camera system can be easily removed and stored in a protective box when not in use.

To learn more about the K-Vision Camera package please watch this video and visit our K-Vision Camera page.

Pipe Rotary Package

A Pipe Rotary attachment can be added to Kern’s laser systems for processing of pipes, rods and other cylindrical items. The rotary device is driven by a high-resolution servo motor, resulting in smooth and accurate cutting performance.

Two rotary styles are available; the Chuck Rotary and Wheel Rotary. Kern’s laser systems can be equipped with one or both style rotaries.

To learn more about the Pipe Rotary package, please watch this video and visit our Pipe Rotary page.

Fume Extraction

A Fume Extractor can be connected to Kern’s laser systems to remove fumes and small debris creating during laser processing. Instead of ducting the fumes to the outside, the fume extractor cleans the fumes with a series of filters and recycles the air back into the room.

An inline Spark Arrestor can be added for applications which involve metal cutting. The spark arrestor is designed to dramatically reduce the amount of sparks that enter the fume extraction duct.

To learn more about Fume Extraction packages, please review our “Let’s Talk Fumes” section on our Laser Safety page

additional features

UL Electrical Panel

A UL certified electrical panel is placed on each laser system which turns on and shuts down components of the laser system. CUL and CE approved machines are available by request.

LED Interior Lights

Ultra-bright LED Lights span the top of the enclosures interior, resulting in a well-lit processing work area. These lights make it easy to see the status of the current job being processed.

Slat Cutting Table

A slat cutting table is installed in the bed of the FiberCELL laser system. Kern helps to reduce your maintenance costs by providing a CAD file for cutting replacement copper slats.

Convenient Access

The FiberCELL features sliding doors at the front and rear of the machine. Sliding side access doors are installed on both sides. These access points ensures convenient loading and unloading of materials.

Programmable Air Assist

Oxygen, nitrogen and clean dry air supplies can be connected to the FiberCELL and utilized simultaneously. This feature greatly reduces down-time when switching between metal types.

Solid Steel Chassis

The FiberCELL is built around a precision-machined, heavy-duty steel weldment as the machine base. The one-piece weldment allows for the machine to arrive fully assembled, greatly reducing installation time.

ABOUT KCAM LASER SOFTWARE

KCAM® is a laser cutting and engraving software package developed by Kern’s in-house software development team. Through years of research and customer feedback, KCAM has developed into an industry-leading laser control software.

KCAM can be linked with popular design softwares such as CorelDRAW®, AutoCAD® and Adobe Illustrator®, allowing for hundreds of file types to be processed.A convenient user interface provides operators with complete control of the laser systems cutting and engraving parameters. Kern’s customers have access to the latest KCAM software upgrades from our website.

Whether you’re cutting thick acrylic or a thin delicate textile, be ensured that KCAM will provide you with the laser control required for quick and accurate results.

Customized Pierce Settings. The dwell time, laser power, frequency, focus point and air flow can be set independently from your normal cut settings. This feature ensures metals are cut clean with minimal to no dross.

Air Control. Compressed shop air, oxygen or nitrogen can be hooked up to the laser system for optimal processing results on a variety of laserable materials.

Vector Path Speed Control. KCAM mimics a race car by slowing the cutting speed into sharp corners and accelerating out of them. The result is smooth, consistent cutting with the tap of your mouse.

Cut Optimizer. Decrease your programming time by letting KCAM automatically determine the fastest cut order for your most complicated designs.

Time Estimator. Provide accurate pricing to your customers by knowing the amount of laser processing time before the product even makes it to the laser bed.

Tool Offset. A simple inside/outside offset can be set to compensate for the laser beam kerf. This results in precisely sized parts without modification of your original part drawings.

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Leasing & Tax Incentives

Kern has teamed up with Geneva Capital to bring you great new finance options. Financing makes it easy to get the equipment you need, while experiencing the benefits and tax savings of leasing.

Financing

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Section 179 Deduction

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Case Study - Laser Etch Technologies, Buffalo, MN

Owner Tim Pawelk of “Laser Etch Technologies” roots run deep with Kern Laser Systems. A customer since 1999, Laser Etch currently uses four Kern lasers that have been instrumental in achieving worldwide attention. Such projects included teaming up with renowned Tibetan artist Rinchen Dorgee. Dorgee was instrumental in the creation of the throne the Dalai Lama used during his visit to Minneapolis/St. Paul in May of 2001. The throne was also recently used for His Holiness when he visited Minneapolis this year to celebrate the Tibetan New Year.

Around Minnesota, Tim has also done amazing work. Most notably, his wood etching and engraving can be seen in the Legends Club area located at Target Field, the home of the Minnesota Twins.

Baseball fans would recognize Pawelk’s grand slam work located at Target Field, home of the Minnesota Twins. This creative wonder that includes both etching and engraving can be seen in the Legends Club and press box areas of the stadium.

Pawelk allows that the Kern Laser Systems has provided him with the needed tools to think outside the box and grow his business through the wide range of capabilities found in a Kern laser.

He has been able to do a variety of projects with his Kern Lasers that he’s sure he wouldn’t be able to do with the use of some of the competitors’ laser systems. Some of his projects have drawn attention not only in the United States, but also worldwide. In 2001, Tim Pawlek and Laser Etch teamed up with renowned Tibetan artist Rinchen Dorgee. Rinchen was the main artist involved with the creating of the Dalai Lama’s throne his visit to the Twin Cities in May of 2001. The throne was recently used for his holiness when he visited Minneapolis this year to celebrate the Tibetan New Year. (Insert pictures of the throne)

To hear more about Laser Etch’s projects, as well as their experience with Kern Laser Systems, click on our video link for Laser Etch’s exclusive customer testimonial.

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What Our Clients Say

President

“I believe that your company is one of the best companies I’ve known in my 30 years in business. I could see for myself how you build the machines and how much care you put into the building. I was thrilled also of the fact that in order to start the machine there was no need of specialized personnel. I also thank you for the hospitality you have offered me during my stay with you. If today I were to buy another laser machine, definitely buy a laser machine Kern again for sure.”

GIAN LUCA VIGHI

Vighi A. & C. Snc (Italy)

Managing Partner

“Keith from Kern called and said he had a machine we might be interested in and we had a chat. Cabin Digital had a discussion and decided it was time to move on and make the financial commitment and buy a Kern. First impressions “Holy Cow! The Kern folks have a great design, factory and their acts together not to mention the folks are super nice!”

Rich Domikis

Cabin Digital LLC

Information Technology Analyst

“Kern laser has provided us an excellent machine, and has supported our needs very efficiently. I would recommend Kern laser to anyone. I was having issues with the laser accelerating out of corners too quickly and creating striations within the cut. Jake Shaw, a tech at Kern Laser, helped me by explaining how the laser operates around corners and then supplied me with effective information to correct the issue based on material thickness. As I previously stated, Kern laser has had the best tech support I have had. I will vouch for Kern and their team at any time.”

Max Martin

CLEAR IMAGE INC.

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